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ROLLER LEVELERS

Zhongnuo is an industry benchmark and designated supplier in multiple fields including cathode plate leveling, mold steel thick plate leveling and saw blade leveling. We offer a full range of precision levelers: from precision part levelers for eliminating residual stress on delicate small components to heavy-duty plate levelers for removing warp and distortion on thick metal plates.
  • Built for general-purpose leveling of ferrous and non-ferrous strips, [Brand]® adopts a proven 4-high roller arrangement. The medium-diameter work-rolls deliver stable bending force across the full strip width, while heavy-duty back-up rolls keep the rolls rigid under load. Effectively removes waves and coil-set to prepare workpieces for downstream stamping, cutting and forming. Guaranteed Flatness: Leveling accuracy up to 0.02 mm/m with consistent edge-to-edge profile Wide Material Coverage: Handles carbon steel, stainless steel, aluminum and copper across 0.3–6.0 mm thickness High Throughput: Higher line speed and lower energy consumption per ton compared with 6-high designs Rugged & Low-maintenance: Simple roll stack with fewer wearing parts; quick roll change in under 30 minutes Servo-closed-loop Control: Closed-loop roll-gap control; storable and traceable parameters, one-click recall for material change-over   Fully Customizable: Roll diameter, roll count, working width and speed configurable; ready for automated-line integration
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  • ZHONGNUO BudgetMaster® series delivers reliable high-precision leveling for thin-gauge metal workpieces. It produces parts with excellent flatness and near-zero residual internal stress, cutting leveling cycle time significantly. It ensures high precision for downstream processes and improves overall productivity. Optimized for thin sheets from 0.1–6 mm with roll diameter φ20–50 mm, it runs at 3–20 m/min. Widely adopted by laser job shops, automotive, aerospace and semiconductor manufacturers.
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  • This PowerMaster® Series Heavy‑Duty Hydraulic Plate Leveler can work as standalone unit or integrate into existing production lines. It is purpose‑engineered for heavy steel plates and hot‑rolled sheets with mill scale and rust. Adopting one‑piece cast‑steel frame and heavy‑duty dual‑drive structure, it realizes stable 24/7 continuous thick‑plate leveling. It produces low‑residual‑stress flat workpieces, eliminates wave distortion and warping, removes requirement for pre‑cleaning of scale‑covered plates, reduces scrap rate and improves overall production efficiency. Working thickness ranges 5‑120 mm with maximum feeding width up to 5200 mm. Self‑developed control and hydraulic system, multiple optional roller layouts and CE export certification make it ideal for steel‑structure factories, steel service centers, ship‑plate fabricators and heavy‑equipment manufacturers.
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  • SteadyMaster® Component‑specific Precision Leveler is purpose‑built for deformation correction of stamped, laser‑cut and flame‑cut irregular metal components, backed by more than 30 years of industry technical expertise. Equipped with one‑piece cast‑steel base, dual‑power direct‑drive system and servo‑hydraulic closed‑loop control, it adopts alternating roller bending principle to eliminate warping, distortion and residual stress of workpieces. It covers component thickness of 0.5‑30 mm and maximum working width up to 3000 mm. The machine replaces labor‑intensive manual straightening and low‑efficiency general‑purpose equipment. Leveled parts obtain stable consistent flatness and can be directly used for subsequent welding, bending and assembly processes, reducing rework cost and stabilizing production rhythm. With multi‑recipe intelligent control, strong adaptability for high‑strength steel and CE export certification, it is well‑suited for sheet‑metal workshops, construction‑machinery component factories, automotive stamping‑part suppliers and steel‑structure component manufacturers.
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