Economical Sheet Leveler BudgetMaster®32 ZHONGNUO

ZHONGNUO BudgetMaster® series delivers reliable high-precision leveling for thin-gauge metal workpieces. It produces parts with excellent flatness and near-zero residual internal stress, cutting leveling cycle time significantly. It ensures high precision for downstream processes and improves overall productivity. Optimized for thin sheets from 0.1–6 mm with roll diameter φ20–50 mm, it runs at 3–20 m/min. Widely adopted by laser job shops, automotive, aerospace and semiconductor manufacturers.

Product Details

Economical Sheet Leveler BudgetMaster®32

The ZN BudgetMaster® thin-gauge leveling machine can run standalone or seamlessly connect to customers’ existing production lines, compatible with various thin metal materials. Featuring stable operation and low maintenance cost, it delivers superior flatness with near-zero residual stress, ideal for medium-small batch thin sheet leveling with reliable precision.

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Unique Selling Points

1. High-precision leveling result

Leveling accuracy reaches up to 0.01 mm. Uniform flatness and nearly fully released residual stress are obtained, effectively eliminating sheet spring-back and secondary deformation.

2. Wide processing range for thin sheets

It handles thin metal sheets of 0.1–6 mm. Equipped with scientifically matched thin-sheet dedicated roll system to tackle the pain point that thin workpieces deform easily and hard to straighten.

3. Adjustable speed for mass continuous production

Variable processing speed supports high-volume continuous production. Workpieces after leveling can directly enter cutting, welding and precision assembly without secondary finishing.

4. Lower rework rate & stable full-chain quality

Greatly reduces rework rate, stabilizes performance of the whole production workflow and lifts finished-product yield.

5. Multi-industry versatile application

Proven in mass production scenarios, widely used for laser job shops, automotive, aerospace and semiconductor high-end thin sheet processing.

6. Cost-effective & low maintenance

Cost-efficient solution for mass production, stable running performance and low maintenance cost.

Application

Laser & Sheet Metal Fabrication: Laser cutting blanks, stamped thin parts, sheet components for precision assembly

Automotive Component Manufacturing: Thin-gauge automotive panels, heat shields, interior & exterior sheet metal parts

Aerospace & Semiconductor Industry: High-precision thin sheet substrates, thin structural parts with strict flatness requirement

Steel Service Centers & Metal Job Shops: Continuous leveling for cold-rolled steel, aluminum and stainless thin sheets, coil blanking processing

Compatible Materials: Cold‑rolled steel, galvanized steel, stainless steel, aluminum alloy sheets

Specification

Parameter Item	Specification Details
Work Roll Diameter Options	φ20mm, φ32mm, φ40mm, φ50mm, multiple sizes available
Applicable Material Thickness	0.1‑6 mm (fully optimized for thin‑gauge sheets)
Effective Working Width	0‑2000 mm
Leveling Accuracy	Up to 0.01 mm. Actual performance varies with material grade and sheet thickness
Core Roll Configuration	4‑high precision roll system; multi‑roll
Dense‑pack structure optional	23‑roll, 25‑roll, 27‑roll
Driving Mode	Dual‑side independent power, direct‑coupled drive for stable and loss‑free transmission
Processing Speed	0‑10 m/min stepless speed regulation, adaptable to various thin‑sheet working conditions
Working Voltage	To be confirmed (customizable according to customer site conditions)
Overall Machine Dimension	To be confirmed
Suitable Materials & Working Conditions	To be confirmed; for precision leveling of various metal thin sheets
Key Equipment Features	Cost‑effective thin‑sheet leveling solution for mass production. Ideal for medium‑&‑small‑batch production with high cost‑performance requirements. Compact and durable structure with reliable mass‑production stability.

Packing & Delivery

Packing Method: Standard protection adopts overall wrapping with industrial stretch film for moisture‑proof, rust‑proof, friction and collision resistance. Custom solid‑wood crates are available upon customer request for enhanced reinforcement, suitable for long‑distance and ocean shipping to fully secure equipment transit. Large‑size machines are loaded in separate containers. Specially‑structured units can be fixed in dedicated structural containers to prevent equipment displacement, deformation and loose components caused by transportation jolting.
Weight Note: The gross and net weight varies with configurations, roller diameters and customized width specifications. All models feature heavy‑duty steel frames for solid weight and robust construction. Exact net/gross weight will be calculated based on the final selected specification.
Lead Time: Production lead‑time for standard machines is 60‑120 days. For customized solutions including new mould development, one‑piece cast‑steel base, special roller sets or complete production lines, lead‑time will extend to over 90 days. The exact delivery time shall be subject to the final contract.
Loading Port: Shanghai Port and Ningbo Port are the default major foreign‑trade ports with sufficient vessel schedules and mature logistics, well‑suited for global sea freight, customs inspection and cross‑border delivery.

Warranty & After‑sales Service

Warranty Coverage: All equipment comes with 12‑month standard warranty. Free repair and replacement of core components are provided for non‑human‑induced damage within the warranty period, lowering customers’ procurement and maintenance costs and avoiding production downtime risks.
7×24‑Hour Remote Technical Support: Round‑the‑clock remote commissioning, troubleshooting, system upgrade and parameter optimization services are available. Our technical team responds promptly to equipment errors, abnormal process adjustments and operational difficulties to minimize disruption to customer production.
Overseas On‑site Technical Guidance: Overseas engineers are available worldwide for on‑site installation, commissioning, calibration, operator training and process implementation guidance. One‑on‑one technical support is offered for overseas projects to ensure fast commissioning and stable operation of equipment.
Fast Supply of Original Spare Parts: Core spare parts are independently developed and manufactured in‑house with sufficient stock and precise model matching for fast cross‑border shipment. It avoids poor compatibility and long lead‑time of generic spare parts, ensuring long‑term stable equipment performance.
Lifelong Technical Follow‑up Service: Cost‑based repair and technical support are offered after warranty expiration. Regular customer follow‑ups are conducted for active precision calibration, process optimization and potential fault inspection to continuously reduce customers’ long‑term production and maintenance risks.

1. What materials can the ZN BudgetMaster® thin-sheet leveler process?

This leveling machine works with multiple thin metal materials, including cold-rolled steel, galvanized steel, stainless steel and aluminum sheets. Roller parameters can be customized to match different material properties and customer leveling demands.

2. What sheet thickness can this thin-sheet leveling machine handle?

The machine supports thin sheets from 0.1 mm to 6 mm. The actual applicable range will vary according to material type, sheet width and flatness requirements.

3. What is the leveling accuracy of this thin-gauge leveler?

It achieves leveling accuracy up to 0.01 mm. The processed sheets obtain uniform flatness and nearly zero residual internal stress, effectively preventing spring-back and secondary deformation.

4. Can this thin sheet leveler run standalone or connect to existing production lines?

Yes. It can work independently as a stand-alone unit or seamlessly integrate into customers’ existing production lines for continuous mass leveling.

5. What industries is this thin sheet leveling machine widely used in?

It is widely applied in laser job shops, automotive manufacturing, aerospace and semiconductor industries, suitable for high-precision thin sheet mass production.

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Contact our engineering specialists for professional equipment recommendations, customized solutions, project quotations, and technical support tailored to your specific requirements.

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Economical Sheet Leveler BudgetMaster®32 ZHONGNUO